Printing barcode labels from a web page

Question

I am working on an ASP.Net web application that must print dynamically created labels on standard Avery-style label sheets (one particular size, so only one overall layout). The labels have a variable number of lines (3-6) and may contain either lines of text or a graphic barcode image.

Our first cut, that I inherited, used monospaced fonts to reduce the formatting issues, but that did not allow enough text to the fit on the labels and the customer was dissatisfied. Basically it was formatted text.

My next version used TABLEs, DIVs, CSS, and a bit of JavaScript calculations to format the labels using proportional fonts. It still required a bit of tweaking (the user had to set their print margins correctly and turn off the print headers and footers), but it seemed to work.

However, it seems that there are some variations on how different printers render the text (WYS ain't WYG), so even though we tested on different browsers using at least two different printers (an inkjet and a laser printer), some user's labels don't line up. Slight margin variations can be adjusted by adjusting the margins on the page setup dialog, but the harder problem is that the inter-label spacing can be off by a tiny fraction of an inch, so that if the first label is pretty well centered, by the end of the page the label text and images have crawled off the top or bottom of the labels.

We are about to the point of switching to generating Word, Excel, or PDF output which is going to take quite a bit of development time and possible add extra steps in the printing process.

So, does anyone have any suggestions on how to do an HTML/CSS layout that will precisely render on different types of printers? I don't really care if the line/word breaks are a bit different, but I need to be able to predictably position the upper left corners of each label area.

Right now the labels flow down the page in a table and we have been tweaking the box model of the cells and internal DIVs to make them a uniform height. I suspect that using absolute positioning of each element may be the best answer, but that is going to be tricky as well due to the ASP.Net generation of the label elements. If I knew for sure that would work, I would rather try it than throw away everything we have to go to a different generation method.

Slight Update: Right now I'm doing some tests with absolute positioning - setting only the top and left coordinate of a containing block element. So far there are minor variations on the offset onto the page (margins, paper alignment, etc.), but all browsers and printers tested put the elements in exactly the right spots relative to each other. I appreciate the PDF tips, but does anyone know of additional "gotchas" on using absolute positioning this way?

Update: For the record, I rewrote the label printing portion using iTextSharp and it works perfectly - definitely the way to do this in the future...

Answer 1

Forget HTML and make a PDF. HTML printing is extremely variable - not just across browsers but across different versions of the same browser. PDF is a lot easier.

Even if you get it exactly right with one browser / font setup / printer / phase of the moon, it will be the most fragile thing you've ever had to maintain. No matter how long you think it will take to make a PDF (and it's not really that hard as there are some free libraries out there), HTML will ultimately take a lot more of your time. PDF readers are widely deployed and print more consistently than even Word files.